6-Axis Force Torque Sensors (FT Sensors) are playing an increasingly vital role in advancing industrial automation. Especially in applications requiring delicate and precise handling—such as assembly, testing, and grinding—these sensors empower robotic systems with enhanced force perception and control.
With the growing demand for high-quality, consistent, and scalable production across industries like automotive, electronics, and instrumentation, traditional manual assembly processes are being rapidly replaced by intelligent robotic systems. The HPS-FT Series from Hypersen is at the forefront of this transition, enabling high-performance robotic automation with real-time force feedback and superior precision.
Key Application Scenarios
1. Robotic Assembly of Planetary Gears
In high-precision gear systems, such as planetary gear sets, accurate alignment and force application are critical. The 6-axis FT sensor allows the robot to monitor insertion force in real-time and adjust accordingly, preventing damage due to excessive force and ensuring each gear is correctly positioned—significantly improving assembly quality and consistency.
2. USB Connector Plug-In/Out Testing
When testing USB connectors, even minute force variations can affect reliability. The FT sensor enables the robot to precisely control the force during plug-in and removal, ensuring smooth operation and reducing the risk of connector damage. This is especially valuable in high-volume electronics manufacturing, where consistent performance is essential.
3. PCB Assembly Automation
Printed Circuit Board (PCB) assembly demands extremely high accuracy. The 6-axis force torque sensor detects force changes during the component placement process, allowing the robotic system to make real-time micro-adjustments. This ensures that all components are mounted with correct force, improving both yield and product reliability.
Why Hypersen HPS-FT Series?
The HPS-FT Series is a high-performance, industrial-grade sensor line designed for demanding applications:
Ultra-Low Temperature Drift
Thanks to built-in algorithms for decoupling, filtering, and temperature compensation.Industrial IP65 Protection
Featuring aerospace-grade connectors and robust mechanical design, capable of handling up to 350% overload.High-Speed, High-Resolution Sampling
With a sampling rate of 2000Hz, 24-bit ADC, and multiple output interfaces (Ethernet, EtherCAT, RS-485, Analog).Real-Time Visualization
HPS client software allows real-time data monitoring and system debugging.High Linearity & Low Cross-Talk
Embedded processor and advanced algorithms ensure accurate and decoupled force measurements.Emergency Stop I/O
When paired with the optional EtherCAT/Ethernet adapter, the system supports fast emergency stops (within 0.5ms) based on preset force thresholds—protecting the robot and the workpiece.
